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Plywood Sizes Guide: Standard Sheets, Thicknesses, and Weights

If you're planning a woodworking project, knowing your plywood dimensions saves time and money. Here's a quick reference for the most common sizes.

Standard sheet sizes

Name Inches Millimeters Common use
4×8 ft 48 × 96 1220 × 2440 Most common. Cabinets, furniture, shelving
5×5 ft 60 × 60 1525 × 1525 Baltic birch. Drawer boxes, jigs
4×4 ft 48 × 48 1220 × 1220 Hobby projects, small furniture
4×10 ft 48 × 120 1220 × 3050 Long shelves, countertops
4×12 ft 48 × 144 1220 × 3660 Specialty. Boat building, long panels

The 4×8 sheet is the industry standard in North America. In Europe, 2500×1250mm is more common (slightly larger).

Common thicknesses

Fraction Decimal (in) Millimeters Typical use
1/4" 0.25 6mm Drawer bottoms, cabinet backs
3/8" 0.375 9mm Shelf backs, templates
1/2" 0.5 12mm Cabinet backs, lightweight shelves
5/8" 0.625 15mm Subfloor, sheathing
3/4" 0.75 18mm Cabinets, furniture, shelves
1" 1.0 25mm Heavy-duty shelving, workbenches

Note: Actual thickness is often slightly less than nominal. A "3/4 inch" sheet is typically 23/32" (18.3mm).

Plywood types

Softwood plywood (CDX, ACX) - construction grade. Pine or fir face. Used for sheathing, subfloor, and rough carpentry. Cheapest option ($25-40 per 4×8 sheet).

Hardwood plywood (birch, oak, maple face) - cabinet grade. Smooth face veneer for visible surfaces. $45-90 per sheet depending on species.

Baltic birch - premium. Void-free, excellent edge quality. Comes in 5×5 ft sheets. $50-80 per sheet. Popular for drawer boxes, jigs, and furniture.

Marine plywood - waterproof glue, no voids. For boats, outdoor furniture, wet environments. $80-150 per sheet.

MDF (not technically plywood) - medium density fiberboard. Very flat and smooth, paintable. $30-50 per sheet. Heavy.

Weight per sheet (approximate)

Thickness Softwood (4×8) Hardwood (4×8) Baltic birch (5×5)
1/4" (6mm) 22 lbs / 10 kg 25 lbs / 11 kg 18 lbs / 8 kg
1/2" (12mm) 40 lbs / 18 kg 48 lbs / 22 kg 35 lbs / 16 kg
3/4" (18mm) 60 lbs / 27 kg 70 lbs / 32 kg 52 lbs / 24 kg

How many sheets do I need?

That depends on your project. The quick way: add up the area of all your parts, divide by the sheet area (2,976,800 mm² for a 4×8), and round up. Then add 10-15% for waste and kerf.

The better way: use a cut list optimizer that calculates the exact number of sheets by finding the optimal layout for your specific parts.

Try CutListCalc - it's free →

Ready to optimize your cuts?

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