Sheet Cutting Optimizer

Optimize cuts for any sheet material - MDF, melamine, OSB, particleboard, acrylic, or sheet metal.

Open the Optimizer →

Supported materials

The optimizer works with any rectangular sheet material: plywood, MDF, melamine, OSB, particleboard, acrylic, glass, aluminum, and sheet metal. Enter your stock sheet dimensions - any size - and the algorithm finds the most efficient layout.

How the optimizer works

The algorithm uses 2D bin packing with guillotine cuts - the same type of cuts you make on a table saw or panel saw. It sorts parts by area, largest first, tries both orientations, and accounts for kerf width between pieces.

The result is a color-coded cutting diagram showing exactly where to cut each part. Download it as a PDF and bring it to the workshop.

Why optimize cuts?

Every extra sheet you buy is money wasted. A cabinet project with 40+ parts can easily waste 2-3 sheets ($100-250) without proper optimization. Even small DIY projects benefit - getting all parts from one sheet instead of two saves a trip to the store.

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